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INDUSTRIAL WASTE INCINERATOR

INDUSTRIAL WASTE INCINERATOR

Model No:JKA-230IW

INDUSTRIAL WASTE INCINERATOR : JKA-230IW

Incineration uses  combustion  to  make  infectious  industrial waste harmless  and reduce the waste mass and volume by more than 90 percent. Proper incineration can convert certain wastes into gases and incombustible solid residues (e.g., ash) that are relatively  harmless.  A  dual-chamber  incinerator  operated  within  the  optimal temperature range of 850° to 1200°C results in a lower level of emissions. The gases from incineration are released into the atmosphere (with or without gas cleaning). Residue ash from proper incineration can be encapsulated in designated ash pits or controlled landfills without any major risk.

However, when the conditions are not adequate for example, when the waste is not properly segregated or the incinerator is not properly constructed or operated toxic compounds can be found in the unburned waste, and harmful gases can be released into the atmosphere. Good planning, technical oversight, and sustained supportive supervision of incinerator systems  are  critical  to  ensuring  safe  incineration.  Waste  incineration  plants  is operated in such a way as to achieve a level of incineration such that the total organic carbon content of slag and bottom ashes is less than 3% or their loss on ignition is less than 5% of the dry weight of the material.

Why Industrial Incinerator?        

  • Waste reduction efficiency is 97% minimum. 
  • LPG, N-Gas, Diesel, Electrical can be used as fuel 
  • The system is equipped with optional automatic loading and ash removal mechanisms.
  • Combustion efficiency is 99.99%
  • Spare parts are easily accessed and maintenance is easy.

Industrial waste incinerator is incinerated organic, combustible materials and to convert these materials  into  harmless  and  disposable  residual  matter  while  fully  complying  with  required environmental. In the combustion chamber, waste are incinerated at 850 – 1000 C based on the type of waste. Flue gases originated in the main combustion chamber are re-burnt with excess of 850-1200 C during 2 seconds in the post combustion chamber. In order to be fully in compliance with the desired emission standards, flue gas treatment units are included in Industrial waste incinerator.  Flue  gas  treatment  is  based  on  multi  pollutant  control  approach  to  remove  the hazardous content of the combustion gases originated due to waste incineration.

Controlling System and Automation:

The entire incineration and scrubbing process is operated and controlled by a tamper proof PLC based fully automatic control panel. The sensors, safety interlocks and audio-visual alarms installed in the system ensure a safe and trouble-free operation. The motors are operated by variable frequency drives (VFD) installed in the control panel.

Product Description

Industrial Waste generated by Industries and Businesses:

  • Metal Manufacturing: - Sludge containing, Heavy metals, cyanide waste, paint waste
  • Construction Industry: - Ignitable paint waste, spent solvents, strong acids and bases
  • Paper Industry: - Paint waste containing, heavy metals, ignitable solvents
  • Leather Industry: - Toluene and Benzene
  • Petroleum  Refining  Industry:- Wastewater  containing,  benzene  and  other hydrocarbons etc. And many more industries....

CONTROL: -

  • Fully automatic sequential control provided by internal PLC system providing control of:
  • Primary Chamber
  • Secondary chamber pre-heat
  • burn cycle (variable)
  • cool down cycle

FUEL OPTIONS: -

  • Diesel
  • LPG
  • Natural Gas
  • Electrical

TEMPERATURES: -

  • Main chamber: 750°C – can reach in excess of 1000°C*  
  • Secondary chamber: 850°C – 1100°C*

BURNERS: -                   Fully automatic, high-efficiency burners with electronic ignition, flame recognition and combustion control devices fitted.

CONSTRUCTION: -       Steel welded fabrication consisting of sheet steel and structural section supports.

ASH REMOVAL:-          Easy and safe manual ash removal from the primary chamber (ash doors available on request).

SCRUBBER:-                Air Pollution Control Device.

CAPACITY:-                  100/200/250/500/1000/1500/2000 Kg/day.

Key Features:-

  • Low running and maintenance costs
  • Automatic and simple to operate control panel
  • Solid hearth to allow maximum burnout
  • Stainless steel flue as standard
  • Afterburner fitted as standard
  • Easy on-site installation
  • PLC based control panel.